Professional Tube Laser Cutting Services for Metal Pipes & Structural Shapes

We welcome projects of all sizes, from single prototype parts to high-volume
production runs exceeding 100,000 units. There is no minimum order quantity for
tube laser cutting services. Whether you need one custom piece for testing, a small
batch of 10-50 parts for a pilot project, or full production volumes, we provide the
same level of quality and attention to detail.
Pricing structure:
Single prototypes (1-10 parts): Standard per-part pricing with setup fees
Small batches (11-100 parts): Reduced per-part pricing as quantity increases
Production runs (100+ parts): Volume discounts with optimized setup
amortization
High-volume orders (1,000+ parts): Custom pricing with dedicated production
scheduling
Our flexible manufacturing approach allows us to efficiently handle any quantity
without compromising quality or delivery timelines.

Our automated quoting system delivers instant quotes within 1 hour for standard
tube laser cutting projects during business hours (Monday-Friday, 8am-6pm EST).
Quote turnaround times:
Simple projects (standard tubes, basic cuts, common materials): 15-60 minutes
Standard projects (multiple features, standard tolerances): 1-4 hours
Complex projects (tight tolerances, exotic materials, multi-operation): 4-24
hours
High-volume RFQs (detailed cost analysis, production planning): 24-48 hours

To receive the fastest quote, please provide:
1. CAD files in DXF, STEP, or SLDPRT format
2. Material specification (type, grade, finish)
3. Quantity requirements
4. Desired delivery timeline
5. Any special requirements (tolerances, certifications, finishing)
Rush quotes are available upon request for urgent projects

Lead times vary based on project complexity, material availability, and current
production schedule. Our standard lead times are:
Prototype & Small Batch (1-50 parts):
Standard service: 5-7 business days
Expedited service: 2-3 business days
Rush service: 24-48 hours (subject to availability)
Production Runs (50-500 parts):
Standard service: 7-10 business days
Expedited service: 4-6 business days
High-Volume Production (500+ parts):
Standard service: 10-15 business days
Custom scheduling available for ongoing programs.

Factors affecting lead time:
Material availability (stock vs. special order)
Queue position in production schedule
Complexity of cutting operations
Secondary operations required (bending, welding, finishing)
Quality inspection requirements (first article, CMM, material certs)
We provide real-time project tracking through our customer portal, allowing you to
monitor progress from order placement through final shipment.

Yes! While our primary tube laser systems accommodate tubes up to 50 feet in length,
we can process longer tubes through several methods:
For tubes 50-100 feet:
Sequential cutting with precision indexing
Multiple setup operations with matched datums
Coordination marks for field assembly
For tubes over 100 feet:
Pre-cutting to manageable lengths before laser processing
On-site cutting services for installed systems (available in select regions)
Partnership with specialty long-tube processors
Best practices for long tubes:
1. Consult with our engineering team during design phase
2. Consider segmented designs with precision joining features
3. Plan for transportation and handling logistics
4. Specify alignment features for assembly accuracy

Contact our engineering team to discuss your specific long-tube requirements and
receive recommendations for the most cost-effective approach.

We offer both options to provide maximum flexibility:
Option 1: We Supply Material (Recommended)
Access to our extensive material inventory (carbon steel, stainless steel,
aluminum, alloys)
Competitive pricing through volume purchasing agreements
Full material traceability and certifications (mill certs, material test reports)
Guaranteed material quality and dimensional accuracy
Faster lead times (no waiting for customer-supplied material)
Single-source responsibility for quality
Our material inventory includes:
Carbon steel: A500, A513, DOM, HREW (0.5” – 24” diameter)
Stainless steel: 304, 316, 321 (0.5” – 12” diameter)
Aluminum: 6061-T6, 6063-T5 (0.5” – 8” diameter)
Specialty alloys: 4130 chromoly, Inconel, titanium (custom order)

Option 2: Customer-Supplied Material
You ship material directly to our facility
We inspect for dimensional accuracy and quality
Material must meet our handling and processing requirements
Customer assumes responsibility for material quality and traceability
May extend lead times due to receiving inspection
Material supply requirements (if customer-supplied):
Straightness tolerance: 0.125” per 10 feet maximum
Surface condition: Free from excessive rust, scale, or contamination
Dimensional accuracy: Within ASTM tolerances for tube type
Advance shipment: Arrive 3-5 business days before scheduled production
Material certification: Provide mill certs or material test reports

Our advanced 5-axis and 6-axis fiber laser systems deliver industry-leading precision:
Standard Tolerances (Included in base pricing):
Linear dimensions: ±0.010” (±0.25mm)
Hole diameters: ±0.005” (±0.13mm)
Hole positions: ±0.010” (±0.25mm)
Slot widths: ±0.010” (±0.25mm)
Bevel angles: ±1°
Perpendicularity: 0.015” per inch
Precision Tolerances (Available upon request):
Linear dimensions: ±0.005” (±0.13mm)
Hole diameters: ±0.003” (±0.08mm)
Hole positions: ±0.005” (±0.13mm)
Flatness of cut edges: 0.005” per 6”
Bevel angles: ±0.5°

Factors affecting achievable tolerances:
Material type and thickness
Tube diameter and wall thickness
Feature size and complexity
Thermal expansion during cutting
Material condition and straightness
Quality assurance:
First article inspection (FAI) for all new projects
CMM inspection available for critical dimensions
Statistical process control (SPC) for production runs
Full dimensional reports provided upon request
For applications requiring tighter tolerances than laser cutting can achieve, we offer
secondary machining operations including reaming, boring, and precision grinding.

Yes! We provide integrated tapping services as part of our comprehensive tube
fabrication capabilities:
Tapping Capabilities:
Thread sizes: #4-40 through 1”-8 (metric M3 through M24)
Thread types: UNC, UNF, metric, NPT, NPTF
Depth: Through-holes and blind holes
Locations: Any accessible position on tube surface
Quality: Class 2B or better thread tolerance
Process:
1. Laser cuts precision pilot holes to exact tap drill diameter
2. Automated or manual tapping operation (depending on quantity)
3. Thread inspection with go/no-go gauges
4. Deburring and cleaning
Advantages of integrated laser + tapping:

Single-source manufacturing reduces handling and logistics
Precise hole positioning ensures perfect thread alignment
Faster turnaround than separate operations
Better quality control and traceability
Cost savings through operation consolidation
Alternative threading methods we offer:
Thread milling for large or non-standard threads
Thread inserts (Helicoil, PEM, etc.) for thin-wall applications
Welded nuts or studs for high-strength requirements

Design recommendations:
Minimum wall thickness: 2x thread depth
Hole position: Minimum 2x hole diameter from tube edges
Specify thread callout clearly (size, pitch, class, depth)
Consult with our engineering team to determine the optimal threading solution for
your application.

We accept all major CAD file formats to ensure seamless integration with your design
workflow:
Preferred 3D CAD Formats (Recommended):
STEP (.step, .stp) – Universal 3D format, best for complex geometries
IGES (.iges, .igs) – Standard 3D exchange format
Parasolid (.x_t, .x_b) – High-precision solid modeling format
ACIS (.sat) – Solid modeling kernel format
Native CAD Formats (Fully Supported):
SolidWorks (.sldprt, .sldasm)
Autodesk Inventor (.ipt, .iam)
CATIA (.catpart, .catproduct)
Creo/Pro-E (.prt, .asm)
Solid Edge (.par, .asm)
Fusion 360 (.f3d)

2D Drawing Formats:
DXF (.dxf) – AutoCAD drawing exchange format
DWG (.dwg) – AutoCAD native format
PDF (.pdf) – For simple geometries with dimensions
Alternative Formats (Accepted with limitations):
Hand-drawn sketches – For simple geometries, must include clear dimensions
Photos with dimensions – For reference or simple replication
Sample parts – We can reverse-engineer and create CAD models

File submission guidelines:
Maximum file size: 50MB per file (contact us for larger files)
Include all relevant views and dimensions
Specify material, quantity, and tolerances in separate documentation
Use clear file naming convention (part number, revision, date)
What we extract from your files:
Tube profile and dimensions
Cut patterns, holes, slots, notches
Bevel angles and orientations
Feature locations and spacing
Assembly relationships (if applicable)

Yes! We are a full-service tube fabrication partner offering comprehensive secondary
operations to deliver finished, ready-to-install components:
CNC Tube Bending:
Rotary draw bending for tight radii (1D to 3D CLR)
Mandrel bending for thin-wall tubes
Multi-plane bends up to 180°
Bend angles: ±0.5° accuracy
Material: All laser-cut tube materials
Integration: Bend-then-cut or cut-then-bend sequences

Welding & Joining:
TIG welding: Stainless steel, aluminum, exotic alloys
MIG welding: Carbon steel, structural applications
Spot welding: Sheet metal attachments
Robotic welding: High-volume production consistency
Certifications: AWS D1.1, D1.2, D1.6 certified welders
Services: Tube-to-tube, tube-to-plate, bracket welding, assembly welding
Powder Coating & Finishing:
Powder coating: Any RAL or custom color
Wet painting: Automotive-grade finishes
Anodizing: Type II and Type III (aluminum)
Plating: Zinc, chrome, nickel
Passivation: Stainless steel corrosion resistance
Tumbling/deburring: Edge smoothing and cleaning

Machining Operations:
CNC milling: Flats, pockets, complex features
CNC turning: End facing, OD/ID machining
Drilling & tapping: Precision holes and threads
Reaming & boring: Tight-tolerance holes
Counterboring & countersinking: Fastener seats
Assembly Services:
Sub-assembly of multiple components
Hardware installation (fasteners, inserts, bushings)
Kitting and packaging
Just-in-time delivery to your production line

Quality Control:
Dimensional inspection (CMM, optical)
Weld inspection (visual, dye penetrant, X-ray)
Coating thickness measurement
Functional testing (fit, pressure, load)
Advantages of integrated services:
Single-source accountability
Reduced lead times (no shipping between vendors)
Better quality control and traceability
Lower total project cost
Simplified logistics and communication
Request a quote for your complete project requirements, and we’ll provide a
comprehensive solution.

Quality and consistency are foundational to our manufacturing process. We employ a
comprehensive quality management system certified to ISO 9001:2015 with
additional AS9100D certification for aerospace applications:
Quality Control Process:
1. Incoming Material Inspection
Dimensional verification (diameter, wall thickness, straightness)
Material certification review (mill certs, chemical composition)
Surface condition assessment
Material traceability documentation

2. First Article Inspection (FAI)
Complete dimensional inspection of first production part
Verification against customer specifications and drawings
CMM measurement for critical dimensions
Photographic documentation
Customer approval before production continues
3. In-Process Monitoring
Real-time laser power and cutting speed monitoring
Automated vision systems detect cutting anomalies
Statistical process control (SPC) for key dimensions
Periodic sampling and measurement during production
Immediate corrective action for any deviations

4. Final Inspection
100% visual inspection for all parts
Dimensional sampling per inspection plan (typically 10% of batch)
CMM inspection for critical features
Surface finish verification
Deburring and edge quality check
5. Documentation & Traceability
Material certifications and test reports
First article inspection reports (FAIR)
Dimensional inspection reports
Process parameter records
Full lot traceability from raw material to finished part

Quality Assurance Capabilities:
CMM inspection: Zeiss coordinate measuring machine (accuracy to 0.0001”)
Optical inspection: Keyence digital microscope for edge quality
Surface finish: Profilometer for Ra/Rz measurement
Hardness testing: Rockwell and Vickers testers
Material analysis: XRF spectrometer for alloy verification

Continuous Improvement:
Regular equipment calibration and maintenance
Operator training and certification programs
Root cause analysis for any quality issues
Customer feedback integration
Process optimization based on data analysis

Production Consistency Measures:
Dedicated production cells for high-volume programs
Automated material handling reduces human error
Fixture and tooling for repeatable setups
Preventive maintenance schedules
Environmental controls (temperature, humidity)
We provide complete quality documentation packages including material certs,
inspection reports, and compliance certificates with every order.

Absolutely! Our flexible manufacturing approach seamlessly supports projects from
single prototypes to production runs exceeding 100,000 units annually:
Prototype Services (1-50 parts):
Rapid turnaround: 24-48 hour expedited service available
Design iteration support: Quick modifications between revisions
Engineering consultation: DFM review and optimization recommendations
Material flexibility: Small quantities of specialty materials
No tooling costs: Laser cutting requires no hard tooling
First article inspection: Complete dimensional verification
Cost-effective: Competitive pricing even for single parts

Bridge Production (50-500 parts):
Scalable pricing: Volume discounts as quantities increase
Production validation: Prove manufacturing process before high-volume
commitment
Inventory management: Scheduled releases to match your consumption
Process refinement: Optimize cycle times and quality controls
Supply chain integration: Establish reliable delivery schedules
High-Volume Production (500+ parts):
Dedicated production runs: Scheduled manufacturing windows
Optimized setup: Fixtures and automation for maximum efficiency
Statistical process control: SPC monitoring for consistency
Kanban/JIT delivery: Scheduled releases to minimize your inventory
Long-term agreements: Volume pricing with capacity commitments
Continuous improvement: Ongoing cost reduction initiatives

Ongoing Programs:
Blanket purchase orders: Lock in pricing with scheduled releases
Vendor-managed inventory: We stock and ship as needed
Forecasting collaboration: Plan capacity based on your projections
Engineering change management: Controlled revision implementation
Annual cost reduction: Continuous process optimization

Transition from Prototype to Production: We make scaling seamless:
1. Prototype phase establishes baseline process and quality standards
2. First production run validates repeatability and cycle times
3. Process optimization reduces costs while maintaining quality
4. Full production ramp with established quality controls
5. Ongoing support and continuous improvement
Equipment Capacity:
Multiple laser systems: Parallel processing for high-volume demands
24
⁄7 operation capability: Extended shifts for urgent production
Scalable workforce: Trained operators for capacity expansion
Material inventory: Stock common materials for quick turnaround
Whether you’re developing a new product concept or ramping to full production, we
provide the flexibility, quality, and capacity to support your success at every stage.

Our fiber laser systems can cut tube materials up to
3
⁄4” (0.750” / 19mm) wall
thickness depending on material type:
Maximum Wall Thickness by Material:
Carbon Steel (A500, A513, DOM):
Maximum:
3
⁄4” (0.750” / 19mm)
Optimal range:
1
⁄16” –
1
⁄2” for best speed and quality
Cutting speed: 10-30 meters/minute (varies with thickness)
Edge quality: Excellent with oxygen assist gas
Stainless Steel (304, 316):

Maximum:
1
⁄2” (0.500” / 12.7mm)
Optimal range:
1
⁄16” –
3
⁄8” for best speed and quality
Cutting speed: 8-25 meters/minute
Edge quality: Clean, oxide-free with nitrogen assist gas
Aluminum (6061, 6063):
Maximum:
3
⁄8” (0.375” / 9.5mm)
Optimal range:
1
⁄16” –
1
⁄4” for best speed and quality
Cutting speed: 15-40 meters/minute
Edge quality: Bright, clean finish with nitrogen assist gas
Specialty Alloys (4130, Inconel, Titanium):
Maximum:
1
⁄4” (0.250” / 6.35mm)
Optimal range:
1
⁄16” –
3
⁄16”
Cutting speed: 5-15 meters/minute
Edge quality: Varies by alloy, consult engineering

Thin-Wall Tubing:
Minimum: 0.035” (0.89mm)
Applications: Exhaust tubing, handrails, lightweight structures
Advantages: High-speed cutting, minimal heat distortion
Factors Affecting Thick Material Cutting:
1. Laser power: Our 4000-6000W systems optimized for production balance
2. Assist gas: Oxygen for speed (carbon steel), nitrogen for quality
(stainless/aluminum)
3. Cutting speed: Slower for thick sections to maintain edge quality
4. Heat-affected zone: Larger HAZ in thick materials
5. Dross formation: More prevalent in thick sections, may require secondary
cleaning

Alternatives for Thicker Materials:
Plasma cutting: For carbon steel over
3
⁄4”
Waterjet cutting: For any material thickness without heat distortion
Saw cutting: For simple end cuts on very thick tubes
Design Recommendations for Thick Materials:
Allow wider kerf (cut width): 0.020” – 0.040”
Avoid very small holes: Minimum diameter = wall thickness
Plan for potential edge cleanup or secondary machining
Consider heat distortion in tight-tolerance applications
Consult engineering for optimal feature sizing
For materials exceeding our laser cutting capacity, we can recommend alternative
processes or partner fabricators to complete your project.